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Mechanical Design

End-to-end mechanical design for power electronics enclosures that meet your environmental and certification requirements.

Mechanical Design
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Overview

Power electronics enclosures must withstand harsh environments while providing effective thermal management and EMC shielding. Our mechanical design services deliver production-ready enclosures that meet your IP rating, thermal, and certification requirements.

Key Benefits

  • Meet IP rating requirements with optimized designs
  • Integrate thermal and EMC requirements seamlessly
  • Reduce enclosure weight and cost
  • Achieve certification compliance efficiently
  • Production-ready designs with full documentation

Capabilities

Enclosure Design

Complete enclosure design from concept through production-ready CAD, including sheet metal, castings, and plastic housings.

IP-Rated Housing Design

Design for IP54 through IP67 protection levels, including gasket selection and sealing strategies.

Structural Analysis

FEA-based structural analysis for shock, vibration, and mechanical loading requirements.

Thermal Integration

Integrated approach to mechanical and thermal design, optimizing airflow paths and heat dissipation.

Certification Support

Design for UL 50/50E, IEC 62208, and other enclosure standards.

Our Process

A structured approach that delivers results efficiently

1

Requirements Definition

Capture mechanical, thermal, and environmental requirements

Day 1
2

Concept Development

Develop enclosure concepts with 3D CAD models

Days 2-5
3

Detailed Design

Complete detailed design with tolerance analysis

Days 6-12
4

DFM Review

Manufacturing review and design optimization

Days 13-14

Use Cases

How we apply mechanical design across industries

Outdoor Installations
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Outdoor Installations

Weather-resistant enclosures for solar inverters, EV chargers, and utility equipment.

Vehicle-Mounted Systems
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Vehicle-Mounted Systems

Vibration-resistant packaging for on-board chargers and traction inverters.

Industrial Environments
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Industrial Environments

Rugged enclosures for factory automation and motor drive applications.

Tools & Software

SolidWorksAutodesk InventorCATIAANSYS Mechanical

Need an enclosure designed?

From concept to production-ready CAD, we deliver enclosures that work.